Solidification/stabilization and optimization of municipal solid waste incineration fly ash with aluminosilicate solid wastes.

Alkali-activation is an effective municipal solid waste incineration fly ash (MSWIFA) solidification/stabilization (S/S) technology. However, the characteristics of calcium-rich silica-poor aluminum phase in MSWIFA easily cause the structural instability and contamination of alkali activated MSWIFA S/S bodies. Therefore, the aluminosilicate solid wastes are used in this work to optimize the immobilization and structural properties. Results showed that incorporation of aluminosilicate solid wastes significantly improved the compressive strength and heavy metals pollution toxicity of MSWIFA S/S bodies. Compared to alkali activated MSWIFA, the compressive strength of S/S bodies with addition of coal fly ash, silica fume and granulated blast furnace slag improved by 31.0%, 47.6% and 50.8% when the curing time was 28 days, respectively. Leachability of Pb, Zn and Cd in these alkali activated MSWIFA S/S bodies was far below the threshold value specified in Standard GB16889. Aluminosilicate solid wastes provided abundant Si/Al structural units, and some new phases such as ettringite(AFt, 3CaO⋅Al2O3⋅3CaSO4⋅32H2O), calcium sulfoaluminate hydrate (3CaO⋅Al2O3⋅CaSO4⋅12H2O) and Friedel's salt (CaO⋅Al2O3⋅CaCl2⋅10H2O) can be detected in S/S matrix with aluminosilicate solid wastes, along comes increased the amount of the amorphous phases. Lower Ca/Si molar ratio tended to form the network structure gel similar to tobermorite with higher polymerization degree. Meanwhile, the silica tetrahedron of the gels changed from the oligomerization state like island to the hyperomerization state like chain, layer network or three-dimensional structure, and average molecular chain length increased. These findings provide theoretical basis for structural properties optimization and resource utilization of MSWIFA S/S matrices.

Analysis of composition characteristics and treatment techniques of municipal solid waste incineration fly ash in China.

The rapid development of the economy and society is causing an increase in the amount of municipal solid waste (MSW) produced by people's daily lives. With the strong support of the Chinese government, incineration power generation has steadily become the primary method of treating MSW, accounting for 79.86%. However, burning produces a significant amount of municipal solid waste incineration fly ash (MSWI-FA), which contains heavy metals, soluble chlorine salts, and dioxins. China's MSWI-FA yield increased by 8.23% annually to 7.80 million tons in 2022. Besides, the eastern region, especially the southeastern coastal region, has the highest yield of MSWI-FA. There are certain similarities in the chemical characteristics of MSWI-FA samples from Northeast, North, East, and South China. Zn and CaO have the largest amounts of metals and oxides, respectively. The Cl content is about 20 wt%. This study provides an overview of the techniques used in the thermal treatment method, solidification and stabilization, and separation and extraction of MSWI-FA and compares their benefits and drawbacks. In addition, the industrial applications and standard requirements of landfill treatment and resource utilization of MSWI-FA in China are analyzed. It is discovered that China's resource utilization of MSWI-FA is insufficient through the study on the fly ash disposal procedures at a few MSW incineration facilities located in the economically developed Guangdong Province and the traditional industrial city of Tianjin. Finally, the prospects for the disposal of MSWI-FA were discussed.

Characterization of novel polysulfide polymer coated fly ash and its application in mitigating diffusion of contaminants.

Fly ash consists of a considerable amount of hazardous elements with high mobility, posing substantial environmental risks during storage in surface impoundments and landfills. This hinders its efficient reuse in construction or material industries. To enhance the versatility of fly ash applications, a novel surface modification technique, termed SuMo, has been developed to create a hydrophobic polysulfide polymer coating on the surface of fly ash particles. The physicochemical properties of SuMo fly ash samples were examined using atomic force microscopy (AFM), environmental scanning electron microscopy (ESEM), thermal gravimetric analysis (TGA), Fourier Transform Infrared spectroscopy (FTIR), and leaching of hazardous elements was tested under practical environmental conditions (pH 4-12) based on the EPA's leaching environmental assessment framework (LEAF). The successful coating of polysulfide polymer on fly ash surface was verified through an increased percentage of C, S, and O in elemental mapping, coupled with the identification of S-O, CO, and C-H functional groups consistent with the chemical structure of polysulfide polymer. While the SuMo fly ash particles maintained their spherical shape, they exhibited increased surface roughness, robust hydrophobicity, and thermal stability up to 250 °C. Notably, owing to the coating's resilience against water leaching, the SuMo fly ash demonstrated a substantial reduction (up to 60-fold) in leachate concentrations of multiple concerning elements, including B, Be, Ba, Mn, Zn, As, Cr, Hg, etc., under various pH conditions compared to the uncoated fly ash. Furthermore, the polysulphide polymer coating effectively prevented Hg volatilization from fly ash below 163 °C. This study highlights the efficacy of the developed polysulfide polymer coating in mitigating the diffusion of hazardous elements from fly ash, thereby enhancing its potential reutilization in material, construction, and agriculture industries.

Environmental performance of unfired bricks produced from co-disposal of mine tailings and municipal solid waste incineration fly ash based on comprehensive leaching tests.

The potential leaching of heavy metals is a crucial concern for construction materials produced from solidification/stabilization (S/S) treatment of wastes. This study comprehensively evaluated the leaching characteristics of heavy metals from the unfired bricks produced from co-disposal of Pb-Zn mine tailings and municipal solid waste incineration fly ash using batch, sequential, and semi-dynamic leaching tests. The results show that S/S treatment drastically reduced the leachability of heavy metals from the unfired bricks through lowering their distribution in the acid-soluble fraction. The effective diffusion coefficients of heavy metals within unfired bricks were all below 1.55 × 10-13 cm2/s, which is indicative of low mobility in the environment. The release of heavy metals from the unfired bricks was primarily governed by diffusion and dissolution. Slaking treatment of fly ash significantly reduced the leaching of heavy metals from the unfired bricks due to their improved structural integrity and compactness, which minimizes the surface area in the solid matrix accessible by the leaching medium. The leachability indices of heavy metals within the unfired bricks ranged from 13.12 to 18.10, suggesting that they are suitable for "controlled utilization" in specific scenarios. Compared to untreated mine tailings, converting them into unfired bricks could reduce the releases of heavy metals by several to hundreds of folds. These findings demonstrate that S/S can be an effective and sustainable strategy for co-disposal of mining tailings and incineration fly ash to produce construction materials with sound long-term environmental performance.

Effect of long-term dry-wet circulations on the Solidification/stabilization of Municipal solid waste incineration fly ash using a novel cementitious material.

Solidification/stabilization (S/S) is a typical technique to immobilize toxic heavy metals in Municipal solid waste incineration fly ash (MSWI FA). This study utilized blast furnace slag, steel slag, desulfurization gypsum, and phosphoric acid sludge to develop a novel metallurgical slag based cementing material (MSCM). Its S/S effects of MSWI FA and long-term S/S effectiveness under dry-wet circulations (DWC) were evaluated and compared with ordinary Portland cement (OPC). The MSCM-FA block with 25 wt.% MSCM content achieved 28-day compressive strength of 9.38 MPa, indicating its high hydration reactivity. The leaching concentrations of Pb, Zn and Cd were just 51.4, 1895.8 and 36.1 µg/L, respectively, well below the limit standard of Municipal solid wastes in China (GB 16889-2008). After 30 times' DWC, leaching concentrations of Pb, Zn and Cd for MSCM-FA blocks increased up to 130.7, 9107.4 and 156.8 µg/L, respectively, but considerably lower than those for OPC-FA blocks (689, 11,870.6 and 185.2 µg/L, respectively). The XRD and chemical speciation analysis revealed the desorption of Pb, Zn and Cd attached to surface of C-S-H crystalline structure during the DWC. The XPS and SEM-EDS analysis confirmed the formation of Pb-O-Si and Zn-O-Si bonds via isomorphous replacement of C-A-S-H in binder-FA blocks. Ettringite crystalline structure in OPC-FA block was severely destructed during the DWC, resulting in the reduced contents of PbSO4 and CaZn2Si2O7·H2O and the higher leachability of Pb2+ and Zn2+.

Preparation and characterization of P-type zeolite for adsorption of Cr3+, Ni2+, and Co2.

Acid-washed coal fly ash (AW-CFA) was subjected to wet grinding activation followed by hydrothermal crystallization to synthesize P zeolite (FAZ-P). The FAZ-P obtained at 120 °C for 24 h exhibited a maximum relative crystallinity of 93.15% and was employed for the adsorption of Cr3+, Ni2+, and Co2+ from aqueous solutions. The zeolitization of coal fly ash (CFA) leads to an increase in specific surface area to 44.00 m2/g, resulting in the formation of nano-sized P zeolite crystals with uniformly narrow fissures and sizes within the range of 10-30 nm. Adsorption experimental results indicate that FAZ-P exhibits maximum adsorption capacities of 49.03 mg/g for Cr3+, 22.20 mg/g for Ni2+, and 27.25 mg/g for Co2+. The adsorption equilibrium data for both mixed and single-metal ion solutions conform to the Langmuir model, with the affinity sequence for heavy metal ions being Cr3+ > Co2+ > Ni2+. The pseudo-first-order and pseudo-second-order kinetic models effectively described the adsorption behavior of Cr3+, Ni2+, and Co2+. Increasing the initial pH value of the solution significantly enhanced the adsorption capacity of the adsorbent for heavy metal ions. The removal mechanism of metal ions involves both adsorption and ion exchange processes. The thermodynamic parameters indicated that the adsorption process was spontaneous and endothermic.

Preparation of geopolymer based on municipal solid waste incineration fly ash-phosphorus slag and its function for solidification of heavy metals.

Municipal solid waste incineration fly ash (MSWIFA) contains potential contaminants and needs to be efficiently solidified/stablized and so should be managed properly. To achieve this goal, alkali-activated MSWIFA and phosphorus slag (PS) based geopolymer solidified bodies were investigated. Therefore, the mechanical properties of the solidified body, heavy metal leaching characteristics, heavy metal chemical forms, and heavy metal solidification/stabilization mechanisms were also analyzed. The results show that: The addition of an appropriate amount of PS can promote the strength development of a solidified body. When the mass ratio of MSWIFA to PS is 7:3, the strength of the solidified body reaches 22.8 MPa at 90d curing age, which is 5.3 times higher than that of the unmodified material. The MSWIFA/PS immobilized Zn 99.9 %, Pb 99.4 % and Cd 99.8 % in 60 day leaching tests. Meanwhile, PS can significantly increase the proportion of chemically stabilized forms of heavy metals in the solidified body. PS affects on the hydration process of the solidified body. When the mass fraction of PS doping was 30 %, the main hydration products of the solidified body were calcium silicate hydrate (C-S-H) and calcium alumina (AFt). When the mass fraction of PS is 50 %, the main hydration products are calcium aluminosilicate hydrate (C-A-S-H), sodium aluminosilicate hydrate (N-A-S-H), and AFt. These hydration products have good solidification effects on heavy metals. Therefore, it can be concluded that the MSWIFA/PS solidified body is an environmentally friendly and efficient binder.

Use of municipal solid waste incineration (MSWI) bottom ash as a permeable subgrade material: An experimental and mechanism study.

As a traditional method of waste treatment, municipal solid waste incineration (MSWI) has become one of the main methods of urban waste treatment. However, as a byproduct of MSWI, a large amount of MSWI bottom ash is not reused in current practice. This study innovatively posits MSWI bottom ash as an eco-friendly adsorbent rather than a pollutant, exploring its potential application as a permeable subgrade material. The results reveal that MSWI bottom ash exhibits promising properties to serve as a permeable subgrade material to achieve the permeability and improve the sustainability for subgrade. Due to the arrangement of its particles, it shows excellent performance in shear strength and permeability, which are comparable to or surpass those of sandy soils. The average pore width of 14.200 nm allows heavy metal substances to be encapsulated within the matrix, significantly reducing their leachability, thereby aligning with environmental friendliness standards. Its adsorption capacity is about 6.60 mg/g, and the adsorption capacity per volume is 3.66 times and 2.04 times that of fly ash and clay, respectively. The mechanism analysis shows that the adsorption process is monolayer heterogeneous adsorption. This paper presents a novel perspective on reusing MSWI bottom ash and provides evidence supporting its effective utilization as a permeable subgrade material, offering substantial environmental benefits through enhanced adsorption ability.Implications: Municipal solid waste incineration (MSWI) is a common method for municipal solid waste treatment, while the MSWI bottom ash is often not reused. This paper explored the explores the feasibility of using MSWI bottom ash as a permeable road base material. The results show that the particle arrangement enables excellent shear strength and permeability, comparable to sandy soil. It meets safety requirements for the leaching of heavy metals and acts as an adsorbent for pollutants leaching from permeable pavements. Furthermore, the mechanisms underlying these behaviors of MSWI were confirmed by microstructural and mineralogical analyses. These indicate that MSWI bottom ash has great potential as a permeable road base material. This paper provides a clear understanding of the physical, mechanical and environmental properties of MSWI bottom ash, which can promote its reuse in practice.

Migration and transformation of Pb, Cu, and Zn during co-combustion of high-chlorine-alkaline coal and Si/Al dominated coal.

Shaerhu (SEH) coal is abundant in Xinjiang, China. The utilization of SEH suffers from severe ash deposition, slagging, and fouling problems due to its high-chlorine-alkaline characteristics. The co-combustion of high-alkaline coal and other type coals containing high Si/Al oxides has been proven to be a simple and effective method that will alleviate ash-related problems, but the risk of heavy metals (HMs) contamination in this process is nonnegligible. Hence, the volatilization rates and chemical speciation of Pb, Cu, and Zn in co-combusting SEH and a high Si/Al oxides coal, i.e., Yuanbaoshan (YBS) coal were investigated in this study. The results showed that the addition of SEH increased the volatilization rates of Pb, Cu, and Zn during the co-combustion at 800°C from 23.70%, 23.97%, and 34.98% to 82.31%, 30.01%, and 44.03%, respectively, and promoted the extractable state of Cu and Zn. In addition, the interaction between SEH and YBS inhibited the formation of the Pb residue state. SEM-EDS mapping results showed that compared to Zn and Cu, the signal intensity of Pb was extremely weak in regions where some of the Si and Al signal distributions overlap. The DFT results indicated that the O atoms of the metakaolin (Al2O3⋅2SiO2) (001) surface were better bound to the Zn and Cu than Pb atoms after adsorption of the chlorinated HMs. These results contribute to a better understanding of the effects of high-alkaline coal blending combustion on Pb, Cu, and Zn migration and transformation.

Wood fly ash and blast furnace slag management by alkali-activation: Trace elements solidification and composite application.

Wood and biomass are burned in many industries as a sustainable energy source. The large quantities of fly ash produced must be landfilled, leading to environmental concerns. Precipitator wood fly ash (PFA) and ground granulated blast furnace slag (BFS) have been used in this study to prepare alkali-activated composites to manage and recycle the fly ash. After an essential characterization, the influence of parameters such as PFA and BFS content, alkaline activator content (silica moduli of 0, 0.82, 1.32), curing method, and curing duration on the mechanical, chemical, and microstructural properties of the samples have been studied through compressive strength, density, FTIR, and SEM-EDS investigations. The environmental safety and influence of polycondensation on heavy metal stabilization have been examined through ICP-MS. The results prove that oven and hydrothermal curing obtain the early age strength. Despite the variations of strength with duration and type of curing, the compressive strength of samples after 28 days of curing tends to close values for a constant PFA/BFS ratio, due to which the need for energy-intensive curing methods is addressed. ICP-MS shows that the composites can suitably solidify As, Cd, Ba, Cr, Pb, Mo, Se, Hg, Sr, Cu, and Zn. On the other hand, the composites were almost incapable of stabilizing Co and V. Unlike the case for mechanical properties; higher PFA content favours hazardous metal stabilization through polycondensation.

Designing low-carbon fly ash based geopolymer with red mud and blast furnace slag wastes: Performance, microstructure and mechanism.

In order to tackle the environmental problems induced by Portland cement production and industrial solid wastes landfilling, this study aims to develop novel ternary cementless fly ash-based geopolymer by recycling red mud and blast furnace slag industrial solid wastes. The fresh-state properties, mechanical strength, water permeability, phase assemblage and microstructure were systematically investigated to evaluate the performance variation and reveal the hydration mechanism for geopolymers with different mixing proportions. The results showed that a higher slag content or a lower red mud content could result in the higher fluidity and shorter setting time for fresh mixture. The existence of slag promoted the transformation of N-A-S-H to C-A-S-H gel, which contributed to higher compressive strength and better resistance to water penetration. However, an excessive incorporation of 30% red mud may impede the generation of N-A-S-H gel and form more flocculent-like loose hydrates, thus to mildly degrade the mechanical strength and anti-permeability. The synergetic utilization of red much and blast furnace slag in fly ash-based geopolymer led to much less CO2 emission compared with the condition that red much or slag was singly added, which demonstrated prominent environmental advantages for such kind of ternary cementless geopolymer with equivalent mechanical strength.

From waste to catalyst: Growth mechanisms of ZSM-5 zeolite from coal fly ash & rice husk ash and its performance as catalyst for tetracycline degradation in fenton-like oxidation.

Coal fly ash (CFA), an industrial solid waste, can be utilized to synthesize Zeolite Socony Mobil-5 (ZSM-5) by incorporating an external silica source. In this study, a series of ZSM-5 zeolites were synthesized using rice husk ash (RHA) as the primary silica source and CFA as the primary aluminum source under controlled hydrothermal reaction conditions, and the growth mechanism of ZSM-5 was investigated. The process of ZSM-5 growth was featured by the transformation of hyperpoly silico-aluminate in CFA and RHA into monomers. These monomers formed crystal nuclei connected in a five-membered ring structure under the influence of Tetrapropyl ammonium hydroxide (TPAOH). The surplus monomeric silica-aluminate grew on the nucleus surface due to the addition of the silica source within RHA (RHA-SiO2), ultimately resulting in the development of ZSM-5 zeolite. Characterization results demonstrated that RHA-SiO2 exhibited favorable physical and chemical properties during the ZSM-5 synthesis, with a crystallinity of 99.03%, a specific surface area of 321.19 m2/g, a weight loss of only 3.06% at 800 °C and a total acidity of 0.65 mmol/g. To evaluate the catalytic performance of ZSM-5, Fe/Cu-modified ZSM-5 was developed and used as the catalyst for the degradation of tetracycline (TC) in Fenton-like oxidation. The results indicated that Fe/Cu-ZSM-5 exhibited excellent activity and stability as the catalyst for TC degradation and mineralization. The maximum TC degradation rate reached 99.02% in 10 min and the TOC removal could be up to 69.32% in 2 h. Characterization results indicated that the Fe/Cu ions redox cycle accelerated the generation of active species (1O2 and ˙OH) in Fenton-like systems. The ZSM-5 zeolite synthesized from solid waste demonstrated superb stability and catalytic activity, leading to the effective removal of TC. Since real wastewater generally contains various pollutants, future research efforts should focused on multi-pollutant treatment.

Manufacturing non-sintered ceramsite from dredged sediment, steel slag, and fly ash for lightweight aggregate: production and characterization.

Green and low-carbon materialization for dredged sediment (DS) is limited due to its low pozzolanic activity. In this study, a novel DS-based non-sintered lightweight aggregate (LWA) is developed by steel slag (SS) and fly ash (FA) activation. Process optimization is performed by the response surfaces, and the basic properties and characterization of the optimal product are investigated. Results indicated that the optimized design ceramic aggregate (ODCA) was prepared as follows: raw pellets comprising of 59.2% DS, 5% SS, 35.8% FA, 5% MK, 5% H2O2, and 2‰ foam stabilizer were activated by alkali activator (1.5 weight ratio of 14 M NaOH to water glass) and then cured at 80 °C and 95% humidity for 24 h. The basic and environmental performances of ODCA were in accordance with standards, whose bulk density was as low as 665.8 kg/m3, the high cylinder compressive strength was 6.143 MPa, and leaching concentrations of heavy metals were controllable. The regulation mechanism of LWA performances could be summarized as follows. SS and FA additives played the role for the mechanical strength enhancement and passivation of heavy metals, which promoted the formation of sillimanite, chabazite, and C-S-H / C-S-A-H gels in ODCA. The bulk density of ODCA was greatly reduced by H2O2 addition, where ODCA had an open-pore structure with a median pore size of 4969.75 nm. Note that C-S-H/C-S-A-H were the key hydration products to give ODCA light density and high mechanical strength, simultaneously.

Multimedia Mercury Recovery from Coal-Fired Power Plants Utilizing N-Containing Conjugated Polymer Functionalized Fly Ash.

To recover multimedia mercury from coal-fired power plants, a novel N-containing conjugated polymer (polyaniline and polypyrrole) functionalized fly ash was prepared, which could continuously adsorb 99.2% of gaseous Hg0 at a high space velocity of 368,500 h-1 and nearly 100% of aqueous Hg2+ in the solution pH range of 2-12. The adsorption capacities of Hg0 and Hg2+ reach 1.62 and 101.36 mg/g, respectively. Such a kind of adsorbent has good environmental applicability, i.e. good resistance to coexisting O2/NO/SO2 and coexisting Na+/K+/Ca2+/Mg2+/SO42-. This adsorbent has very low specific resistances (6 × 106-5 × 109 Ω·cm) and thus can be easily collected by an electrostatic precipitator under low-voltage (0.1-0.8 kV). The Hg-saturated adsorbent can desorb almost 100% Hg under relatively low temperature (<250 °C). Characterization and theoretical calculations reveal that conjugated-N is the critical site for adsorbing both Hg0 and Hg2+ as well as activating chlorine. Gaseous Hg0 is oxidized and adsorbed in the form of HgXClX(ad), while aqueous Hg2+ is adsorbed to form a complex with conjugated-N, and parts of Hg2+ are reduced to Hg+ by conjugated-N. This adsorbent can be easily large-scale manufactured; thus, this novel solid waste functionalization method is promising to be applied in coal-fired power plants and other Hg-involving industrial scenes.

Characterization and stabilization of incineration fly ash from a new multi-source hazardous waste co-disposal system: field-scale study on solidification and stabilization.

The multi-source hazardous waste co-disposal system, a recent innovation in the industry, offers an efficient approach for hazardous waste disposal. The incineration fly ash (HFA) produced by this system exhibits characteristics distinct from those of typical incineration fly ash, necessitating the use of adjusted disposal methods. This study examined the physicochemical properties, heavy metal content, heavy metal leaching concentration, and dioxin content of HFA generated by the new co-disposal system and compared them with those of conventional municipal waste incineration fly ash. This study investigated the solidification and stabilization of HFA disposal using the organic agent sodium diethyl dithiocarbamate combined with cement on a field scale. The findings revealed significant differences in the structure, composition, and dioxin content of HFA and FA; HFA contained substantially lower levels of dioxins than FA did. Concerning the heavy metal content and leaching; HFA exhibited an unusually high concentration of zinc, surpassing the permitted emission limits, making zinc content a critical consideration in HFA disposal. After stabilization and disposal, the heavy metal leaching and dioxin content of HFA can meet landfill disposal emission standards when a 1% concentration of 10% sodium diethyldithiocarbamate (DDTC) and 150% silicate cement were employed. These results offer valuable insights into the disposal of fly ash resulting from incineration of mixed hazardous waste.

Investigation of ash fusion characteristics on co-combustion of coal and biomass (straw, sludge, and herb residue) based on experimental and machine learning method.

Co-combustion of coal and biomass has the potential to reduce the cost of power generation in plants. However, because of the high content of the alkali metal of biomass ash, co-combustion of these two fuels leads to unpredictable ash fusion temperature (AFT). This study conducted experiments to measure the AFT of straw, sludge, and herb residue when they were blended with coal at different ratios. Additionally, a machine learning algorithm called tuna swarm optimization (TSO) was employed to optimize the support vector regression (SVR) model to predict the softening temperature (ST) of samples. The results indicate that straw and sludge were found to be suitable for blending in small proportions, while herb residue was suitable for blending in larger proportions. In comparison to the traditional grid search optimization model, the TSO algorithm significantly enhances the prediction accuracy of both training and test sets, and improves the generalization ability of SVR.

Converting ash into reusable slag at lower carbon footprint: Vitrification of incineration bottom ash in MSW-fueled demonstration-scale slagging gasifier.

Globally waste incineration is becoming the predominant treatment method of solid waste. The largest fraction of solid residue of this process is incineration bottom ash (IBA) requiring further treatment before applications such as in the construction industry become feasible. In this study, vitrification of IBA was conducted in a demonstration-scale high-temperature slagging gasification plant fueled with MSW and biomass charcoal as a green auxiliary fuel. High IBA co-feeding rates of up to 491 kg/h (equivalent to 107% of MSW feeding rate) were achieved during the trials. A highly leaching-resistant slag immobilizing heavy metals in the glass-like amorphous structure and recyclable iron-rich metal granules were generated in the process. The heavy metal migration into the solid by-product fractions depended on the IBA feeding rates and process conditions such as cold cap temperature, charcoal-to-ash ratio, and gasifier temperature profile. Slaked lime and activated carbon powder were used in a dry flue gas treatment and stack gas emissions were kept well below Singapore's regulatory limits. Steam from the hot flue gas was generated in a boiler to drive a steam turbine. The application of biomass charcoal instead of fossil fuels or electricity lead to a lower carbon footprint compared to alternative vitrification technologies. The overall results reveal promising application of high temperature slagging gasification process for commercial-scale vitrification of IBA.

Synergistic utilization of industrial waste red mud and rice husk ash for eco-friendly geopolymer preparation: enhancing strength and mitigating hazardous leaching.

The prolonged stacking of substantial volumes of industrial waste red mud (RM) can have significantly hazardous effects on the environment. In order to address this critical problem, this study proposes the synergistic preparation of geopolymers utilizing RM in conjunction with another industrial waste, rice husk ash (RHA). Geopolymers with varying incorporation of RHA were prepared using sodium hydroxide and sodium silicate composite alkaline activator. The mechanical properties, microstructure, and environmental characteristics of geopolymers were investigated. The incorporation of RHA significantly enhanced the strength of RM-based geopolymers, with the highest strength of 25.40 MPa achieved at 40% incorporation. According to XRD patterns and FTIR spectra, C-(A)-S-H and N-(A)-S-H were generated during the geopolymerization, thereby enhancing the strength of geopolymers. From SEM micrographs of geopolymers, it was evident that the geopolymer matrix was constituted by the encapsulation of unreacted inert particles of RM and residual fragments of RHA with C-(A)-S-H and N-(A)-S-H. The leaching levels of trace elements and heavy metals in geopolymers are both below the regulatory thresholds, thereby effectively mitigating the presence of hazardous substances in raw materials. These findings proved that the reuse of RM and RHA for the synergistic preparation of environmentally friendly geopolymers is a promising approach to address the issue of substantial RM stacking.

Experimental study on solidification/stabilization of leachate sludge by sulfoaluminate cement and MSWI by-products.

Leachate sludge is generated from the biochemical treatment sludge tank for disposing the leachate from landfill municipal solid waste (MSW). It has the characteristics of high water content and high organic matter content. Sulfoaluminate cement (SAC) is used as the main curing agent, and municipal solid waste incineration (MSWI) by-products are used as auxiliary curing agents to solidify/stabilize the leachate sludge. The influences of SAC content and MSWI by-products content on the strength and solidification mechanism of the leachate sludge are investigated by unconfined compressive strength (UCS) test and micro-observation tests. Moreover, the leaching concentration of heavy metals of the solidified samples is analyzed by leaching toxicity test. The results show that the UCS of the solidified samples increases with an increase in cement content. When the cement content is larger than 20%, the UCS of the solidified samples satisfies the strength requirement of landfill. The enhancing effect of bottom ash on the cement-solidified samples is slight. The fly ash is a good auxiliary curing agent for improving the UCS of cement-solidified samples, and the optimal dosage of fly ash is 5% and 15% for the solidified samples with 10 ~ 30% and 40 ~ 50% cement content, respectively. Ten percent fly ash can replace 10% cement to achieve better solidification effect for the solidified samples. The leaching concentration of heavy metals in the solidified sample with 30%/40% cement and 15% fly ash/bottom ash can satisfy the strength and leaching toxicity requirements of landfill. The immobilization of heavy metal of the cement and MSWI by-products solidified samples is mainly achieved through physical adsorption, physical encapsulation, ion exchange, and chemical precipitation.

Exploring the scientific research on coal fly ash and agriculture: knowledge mapping and future research directions.

This paper aims at synthesizing the scientific research on coal fly ash and agriculture using bibliometric analysis. The research on fly ash and agriculture has grown at 6.7% annually during 1973-2022, where much attention has been received after 2007. The number of publications on coal fly ash and agriculture reached above 100 in the year 2010, which further increased to 299 by 2020. The research productivity has been assessed as the most influential countries, journals, and documents in terms of a number of publications and citations on fly ash and agriculture. India is the most productive country in terms of knowledge on coal fly ash and agriculture with 38% of the global publications, while Environmental Science and Pollution Research is the leading journal with 19 publications. The article on assessing the impact of fly ash incorporation in soil systems by Pandey and Singh (2010), having 349 citations with 26.85 citations per year is one of the leading publications globally. Further, science mapping has been conducted to comprehend the current research focus and discover the emerging themes for future research. The finding of the thematic map based on the level of development and importance indicate that FA can be effectively explored as soil-additive for improved physical, chemical and biological properties and enhanced plant nutrients. The findings provide several aspects of fly ash and suggest future research directions to study the potential of using coal fly ash in agriculture to gain an agronomic advantage.